Fasther – fast thermography analysis

Faster
fatigue
testing.
No breakage.

The first technology that estimates the fatigue strength of materials and components by reading their heat. Up to 10× faster, non-destructive, and compatible with the test machines you already own.

Let’s talk about your test →

Deep-tech startup · Passive thermography

See fatigue before it’s too late.

Fasther characterizes the fatigue behavior of materials and mechanical components by reading the heat that damage generates. Tests up to 10× faster, non-destructive, on the machines you already have.

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Thermal map of a specimen during a fatigue test, with the detected profile and analysis region highlighted

THERMAL MAP · SPECIMEN

● REC

ΔT min ΔT max

up to 10×

faster than conventional methods

1

component can be enough for the full analysis

100–200k

cycles to detect damage, instead of over a million

0

modifications to your existing test machines

01 — TECHNOLOGY

Microstructural damage generates heat. We measure it.

During a fatigue test, the material dissipates energy as heat. Fasther combines sensors and infrared cameras with a proprietary, patent-pending algorithm that detects the onset of damage long before a crack becomes visible.

Thermal camera next to a test machine and a laptop running Fasther software on a specimen thermal map
THERMAL CAMERA + FASTHER SOFTWARE
Fasther setup in the lab on a fatigue test machine
IN THE LAB

01

Integration

The thermal cameras are set up next to your existing test fixture, with no invasive modifications.

02

Acquisition

Real-time thermal maps, focused on the most highly stressed areas.

03

Fasther algorithm

Thermal indicators sensitive to microstructural damage, processed automatically.

04

Fatigue strength

A reliable estimate, consistent with the staircase method, in a fraction of the time.

Thermal frame of a gear tooth root captured with Fasther software
FASTHER SOFTWARE · TOOTH ROOT ANALYSIS

CASE STUDY · GEAR

Total test campaign time

164.5 hours

11.6 hours

Total test campaign cost

€15,210

€1,765

Fasther 1.5 software screen: tooth profile detection on the thermal map and mean temperature over cycles

WHAT WE OFFER

Complete solution, hardware + software: thermal cameras, proprietary software, positioning systems, installation and training.

Annual software license: updates, new features and support.

02 — APPLICATIONS

Two sectors, one technology.

Thermal map of a specimen during a fatigue test

1 THERMAL CAMERA

Materials

Fatigue characterization on specimens, to determine a material’s intrinsic fatigue strength without 15–20-test campaigns.

Steel and metals Composites 3D printing and LFAM Testing labs
Thermal map of a gear tooth root during a fatigue test

2 THERMAL CAMERAS

Gears

Built into the Single Tooth Bending Fatigue test: two thermal cameras monitor the tooth root fillets on both sides. Fewer gears destroyed, results in days instead of weeks.

Gearboxes Drivetrains Robotics Electric vehicles

03 — TEAM

From research to industry.

Luca Corsaro

Luca Corsaro

CEO

PhD in Mechanical Engineering, Politecnico di Torino. Active and passive thermography.

Francesca Curà

Francesca Curà

CTO

Associate Professor, Politecnico di Torino. Materials fatigue and thermography.

Franco Concli

Franco Concli

SCIENTIFIC ADVISOR

Associate Professor, Free University of Bozen-Bolzano. Gears and tribology.

Luca Fontanili

Luca Fontanili

BUSINESS DEVELOPER

Mechanical engineer. R&D and product development in industrial and medical devices.

04 — VISION

Turning fatigue testing from a technical bottleneck into a driver of innovation, within reach of SMEs, startups and independent labs too.

Faster

Shorter development and validation cycles.

Non-destructive

Fewer high-value parts sacrificed.

Sustainable

Less material waste, more responsible design.

05 — DOWNLOADS

Resources.

Brochures, datasheets and case studies to download and share with your team.

PDF

Company brochure

Who we are, our technology and both Fasther solutions at a glance.

Download PDF
PDF

Datasheet · Materials

Setup and results of the solution for fatigue characterization of materials.

Download PDF
PDF

Datasheet · Gears

The two-camera solution built into the Single Tooth Bending Fatigue test.

Download PDF
PDF

Case study · Gear

Test campaign time and cost compared with the staircase method.

Download PDF

These documents are for information only. Data and results refer to specific test conditions and may vary depending on material, component and setup. For binding information, please contact the Fasther team.

06 — NEW CHALLENGES

Is your industry next?

Springs, shafts, joints, polymers, medical devices… If you have a material or component that needs fatigue characterization, tell us about it. The most promising challenges become co-development projects.

  1. Describe your material or component.
  2. Our scientific team assesses feasibility.
  3. We get back to you to plan a pilot test.